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BAKING: FOR RESULTS LIKE FROM AN EXPERT

This recipe has what it takes to become a classic: refine your products with processes in bakery production with our expertise in raw material handling, dough production and automation.

It is a fact that bread and baked goods have been an important part of the human nutrition pyramid since before yesterday. But it is also a fact that the demands placed on companies in the baked goods industry have probably never been as diverse as they are today. Increasing demand volumes have to be met, strict quality criteria have to be adhered to. In addition, there are dynamic developments such as the recent strong growth in demand for high-fiber or gluten-free bakery products. So it's all the better if you can rely on a partner who can provide you with the perfect blend of decades of expertise and innovation-driven thinking. Zeppelin Systems provides you with excellent solutions for all relevant process steps - for optimally reproducible, market-superior results. Results as if from an expert‘s hand.

Examples of our areas of application

FRESH BAKED GOODS

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LONG-LIFE BAKED GOODS

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This is how it works better

A small-scale process with great potential - which you can tap into in a targeted manner. At Zeppelin Systems, we provide you not only with innovative technology components, but also with comprehensive process expertise from countless completed plants around the globe.

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Optimal storage

Product-appropriate storage of the raw materials is essential to ensure the first-class quality of your end products. For this reason, we not only strictly rely on a 100% hygienic design of all components; our silos and bins are also consistently designed in accordance with the proven "first in - first out" principle and at the same time enable you to store and discharge them without segregation. Elementary process parameters such as humidity, temperature or maximum storage times are of course permanently monitored and controlled.

SILOS

Discharge with pinpoint accuracy

The discharge devices from Zeppelin Systems are as individual as the recipes of your baked goods. Big Bag station or combined bag dumping station, discharge agitator or fluidized bed with air fluidization - the range of variants is wide. To ensure that you are not spoilt for choice, our process experts are always reliably at your side; after all, the system tailored to your needs should ultimately enable a uniform material flow and precise metering.

 

Components
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Product-oriented conveying

No matter which raw materials you use for your baked goods: conveying systems from Zeppelin Systems ensure that they "arrive in good shape" in every respect. For bulk materials, in addition to product-friendly slow conveying, conventional air conveying in positive and negative pressure operation as well as conveying with inert gas blanketed pneumatics are available. Of course, we also apply the principle of consistent product-oriented conveying to liquids: Centrifugal pumps, piston metering pumps, rotary piston pumps - your individual requirements determine the design of the system.

CONVEYING Systems

Excellently processed

Temperature control, but precisely please! Drying and moistening, but efficiently, please! Homogenizing, but absolutely reliably, please: our system solutions cover the entire range of raw material preparation processes - up to sifting, mixing, grinding and recrystallizing. In addition, we offer high-performance systems for the production of plasticized fats or cream masses.

PROCESS COMPONENTS
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Reliable weighing and dosing

With technologies from Zeppelin Systems, you can handle batch processes just as masterfully as continuous processes. For both, we supply you with the complete process technology from a single source - from components for batch weighing to differential dosing scales. In the field of liquid handling, you can also choose from an extremely broad portfolio of solutions, depending on the viscosity behavior or required dosing accuracy: from volumetric systems (e.g. dosing pumps and volumetric flow meters) to gravimetric components (e.g. liquids scales and mass flow meters), which our professionals integrate perfectly into your overall plant, including the control system.

WEIGHING & DOSING

Gentle hydration & dough preparation

Especially for the production of bread doughs, we provide you with our innovative DymoMix™. This is a hydration system that is used between dosing and further processing. Your benefit: by moistening the powdered ingredients with water, a homogeneous mixture is immediately formed as the perfect basis for a wide range of doughs.

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Continuous further processing

The ultimate goal: consistently high quality of your baked goods. The best tool for this: our continuously operating Codos mixing and kneading system, perfectly suited for 24/7 producing mono-lines. Thanks to its modular design - the Codos tower, DymoMix™, and Codos-NT kneader - the Zeppelin Systems solution can be integrated into your application to the maximum extent required. In addition, the Codos NT scores with space-saving design, high energy efficiency and low maintenance requirements.

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Our performance plus

Industrial scale testing at Zeppelin Systems

 

Testing is good, but testing on a 1:1 scale and under real conditions is better. Make sure that your plant is optimally designed for the properties of the raw material - for optimum output in every respect. For this purpose, our state-of-the-art technical center at the Friedrichshafen site is available to you, equipped with all systems and components relevant to the plastics industry in terms of process technology.                                                                                                                

Service without compromises

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Your plant should do one thing above all: run and deliver. To achieve this, we provide you with reliable, professional service. Rely on our worldwide service network with the best advice and extremely fast spare parts supply for minimized downtimes. If required, we are of course also at your side digitally: from virtual troubleshooting to online-supported commissioning.
 

Process control, state of the art

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The goal: maximum availability. The way to achieve it: highly automated process control and logistics management systems from Zeppelin Systems. Convince yourself of our competence and solve even the most complex tasks quickly and efficiently.     

 

                      


More details? Talk to us!

Our experts on topics related to the bakery industry will be happy to assist you personally.

Downloads

CODOS NT - The continuous mixing and kneading system

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DymoMix - 100% dough quality - easily made

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Perfect solutions for the food industry

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Dough technology from Zeppelin Systems

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The right temperature every time

Technical report I Flour cooling

It is worth looking at the detail

Technical report I Screening machine

High quality doughs continuously produced

Technical report I Codos System